How To Repair A Mini Mag Light

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General Warning:
TO AVOID Gamble OF Centre INJURY, Look Abroad IMMEDIATELY IF Axle IS SHONE DIRECTLY INTO YOUR Optics. TO Avoid EXPOSING BATTERIES TO FIRE OR EXCESSIVE Heat, AS THIS MAY Cause LEAKAGE OR EXPLOSION. TO AVOID Hazard OF INJURY TO Eyes OR SKIN, Avert CONTACT WITH ANY MATERIAL LEAKED FROM A BATTERY. THIS FLASHLIGHT IS Not A TOY. Not RECOMMENDED FOR Employ By CHILDREN.

General Battery Care

Run into links below to alkaline bombardment care at Energizer and Rayovac.

You recommend alkaline batteries for employ in all of Mag's AAA, AA, C and D-jail cell flashlights. But I would prefer to use rechargeable batteries (NiMH) if I can. Is at that place any reason why NiMH rechargeable batteries can't be used in these lights?

With the exception of the Mag-TAC® flashlight that runs on lithium CR123 batteries, all of Mag'southward not-rechargeable LED flashlights operate on AAA, AA, C or D-cell batteries. All of our published ANSI-standard performance data (Light Output, Beam Altitude, Summit Beam Candlepower and Run Time) are based on testing with alkaline batteries; and when we ship these flashlights with batteries, the batteries we include with them are alkaline. We do this because the designs of these flashlights are optimized for employ with (non-rechargeable) alkaline batteries.

Alkaline AAA, AA, C and D batteries standardly have a nominal output of 1.five volts. NiMH rechargeable batteries in these sizes typically take a somewhat lower nominal output (i.2 volts). Likewise, the discharge curves of NiMH batteries typically differ from those of alkaline batteries – so the two battery types may conduct differently under load.

That said, the flashlights will operate with NiMH rechargeables, and utilize of NiMH rechargeables will non harm the circuitry nor otherwise damage the flashlights in whatever style. You should non, however, expect the flashlights' performance to exist consistent with our published ANSI information if they are operated with rechargeable batteries. (For instance, ANSI Light Output may be lower, and/or ANSI Run Time may exist shorter with rechargeable batteries.) The degree of difference is hard to predict. Nosotros take noted variation in the quality of NiMH rechargeable batteries on the market place, and if you cull the best-quality NiMH batteries y'all might find that any operation shortfall is, for your purposes, not meaningful.

Bottom line, if you are willing to tolerate a possibly significant pass up in flashlight performance, in that location is no reason yous tin can't substitute rechargeable NiMH batteries for (non-rechargeable) alkalines.

How long should an LED last? What is its "life expectancy"?

A MAGLITE® flashlight's LED light engine is a permanent component, non a "perishable" or "consumable" item like a bombardment or an incandescent lamps (either a vacuum or gas-filled xenon or halogen lamp based on the product selected). In normal use, the LED should last for the life of the possessor and should never need to be replaced.

The explanation for these statements is a little complicated. Information technology starts with answering a preliminary question, which is, "How practise you define when the useful life of an LED is at an end?" With an incandescent lamp (either a vacuum or gas-filled xenon or halogen lamp based on the production selected) (filament) lamp, this question is and so piece of cake that nobody even asks it: The life of an incandescent lamp is over when it burns out. The "burning out" of an incandescent lamp is a sudden, catastrophic, complete failure; in that location'southward no mistaking information technology when it happens. "Burnout" occurs when the lamp's filament (typically fabricated of tungsten, a very high-melting simply breakable metal), grows and then thin and weak that it can't support its own weight, especially if it is jarred. So the filament breaks. When it does, the flashlight tin can't consummate the electrical circuit that ordinarily would catamenia through the filament, and then if you turn on the flashlight, it does non give any calorie-free. When we say that an incandescent lamp is "expressionless," what we actually mean is that its filament has suddenly and catastrophically failed.

But if we ask the same question about an LED – "How do you ascertain when the useful life of an LED is at an cease?" – the respond is non nearly that simple considering an LED typically does not neglect all of a sudden and catastrophically: There's no filament to "burn out," nor is in that location any other articulate, distinct event y'all can point to and say that the LED is dead. Instead, what typically happens to an LED is that its lite output extremely slowly, and extremely gradually, declines with utilise.

Much of the literature states that in a typical installation, an LED should perform for 50,000 to 100,000 hours earlier its light output falls to 50% of its initial output. So if nosotros define 50% as the cease-of-useful-life point, and if a flashlight is used for i hour a week (and even that might exist a lot for a typical homeowner, who would use the flashlight sporadically, occasionally and in short episodes), the LED's "useful life" (equally defined above) should be 50,000 to 100,000 weeks – that is, betwixt one and two thousand years. Even if the user is a night watchman whose flashlight is actually on for 4 hours a nighttime, 5 nights a week – which would be a lot — the LED's "useful life" (equally divers above) should be between i,666 and three,333 weeks (i.east., between 48 and 96 years).

Also to keep in listen is that the "50%-of-initial-light-output" definition of the "endpoint of an LED's useful life" is an arbitrary definition, and one can debate that information technology is much too short: l% of the initial calorie-free output of a high-powered LED flashlight is still a lot of light, and it seems doubtful that a typical user would discard the flashlight at that point (fifty-fifty if he lived long enough to reach that point). For comparison, the widely-followed ANSI/NEMA FL-ane Flashlight Basic Operation Standard (2009), in prescribing how to rate a flashlight's "Run Time" on a fresh set of batteries, defines the endpoint of the "useful life" of batteries to exist the bespeak where light output declines to 10% — not 50% — of initial output. And then in the view of the commission that drafted the ANSI Standard, 10%, not 50%, of initial light output is the reasonable betoken at which to say that the user would likely regard the batteries equally no longer fit for utilize and in need of replacement. If we were to define the end-point for an LED's "useful life" as 10% rather than 50% of initial light output, and then we might need to speak in terms of a "useful life" of centuries rather than years.

Nobody would claim, notwithstanding, that an LED is completely bulletproof nether all weather condition. It should go without saying that one who uses his LED flashlight as an impact tool or a fire-poker is looking for trouble. And, for instance, if an LED were driven grossly in excess of its design-rated voltage and/or current, it could fail speedily. Even if an LED were driven somewhat (merely not grossly) in backlog of its rated voltage and/or current over a long period of time, that could accelerate the rate at which its light output would decline. Excessive operating temperatures could also threaten the longevity of an LED. MAGLITE® flashlights, however, are advisedly engineered to keep voltage and current within rated specifications when used with batteries of the correct voltage; and means including good, efficient estrus-sinking are built in to go along operating temperature inside rated bounds.

In view of all this, the statement with which we started this discussion is quite reasonable: A MAGLITE® flashlight'south LED light engine should exist seen every bit a permanent component, not a "perishable" or "consumable" item like a battery or an incandescent lamp; and the user should await the LED, in normal use, to remain serviceable for his or her entire lifetime, never needing to be replaced.

Every time I put a new replacement lamp in my Mag-Lite® flashlight, it burns out. Why?

Information technology sounds similar you lot may be using the incorrect replacement lamp for your flashlight. D & C Prison cell Mag-Lite® flashlights take different numbers of batteries or cells and therefore operate at different voltages, so each size Maglite® flashlight needs its own unique lamp size. For example, if you have a 4-Cell Mag-Lite® flashlight and you put a 2-Cell or 3-Cell lamp inside, it will burn out very chop-chop because the 4-Cell flashlight runs at a college voltage than the lamp of a 2 or three-Cell flashlight was designed to handle. For our personal size flashlights and your information, nosotros industry a ii-Cell AA Mini Maglite® flashlight, a 2-Cell AAA Mini Maglite® flashlight and a Unmarried Jail cell AAA Maglite® Solitaire® flashlight each of which require its ain unique lamp.. If you employ the single cell Solitaire® lamp in a 2 Cell AA or 2Cell AAA, the lamp will burn out immediately. Brand sure to buy the right lamp for your flashlight. It's marked on the packages of our replacement lamps. If you are unsure of which lamp to use in your flashlight do not hesitate to contact us at 1 800-283-5562.

I tin can't remove the tailcap from my flashlight. I accept fifty-fifty put pliers on it and tried to twist it off, but it's absolutely stuck. Is this trouble covered by my warranty?

When you cannot remove the tailcap to change the batteries, information technology is probably that the batteries leaked and caused corrosion within. Magazine Instrument does not warrant against battery leakage. If the flashlight has been damaged by leakage of batteries, practise not return the flashlight to Magazine Instrument but determine what brand of bombardment caused the damage and follow the battery manufacturer's instructions about how to make a damage claim. For details, see the to a higher place FAQ entitled "If my flashlight is damaged by a battery leak, what should I practise?"

Are Mag flashlights waterproof?

We consider our flashlights to be extremely water resistant merely we don't advertise them to be waterproof.

I can't get the batteries out of my flashlight. They're stuck inside. How do I modify them? Is this covered by my warranty?

When this happens, information technology probably means that the batteries have leaked and are stuck inside the barrel. Oftentimes, batteries will swell before leaking, causing them to go stuck inside the barrel. Mag Instrument does not warrant against bombardment leakage. If the flashlight has been damaged by leakage of batteries, do not return the flashlight to Mag Instrument but determine what brand of battery caused the damage and follow the bombardment manufacturer's instructions about how to make a damage claim. For details, see the above FAQ entitled "If my flashlight is damaged past a battery leak, what should I practice?"

Are Magazine's flashlights "explosion-proof" or "intrinsically safe"?

Mag Instrument's flashlights are general-purpose flashlights. We have not had them tested or certified as safe for special-purpose uses under any "intrinsically rubber" standard or under any of the various "explosion-proof" standards that be. We practise not label our flashlights "explosion proof" or "intrinsically safe" and we practise not warrant that they would be rubber if put to such a special-purpose employ.

Can alkali metal batteries leak and damage my flashlight?

Yes, unfortunately, they tin.

All alkaline batteries are filled with a caustic cloth that can damage (corrode) any device, including a flashlight, if information technology escapes from the battery cell. Given the limitations of alkaline metal battery technology, at that place is always some take chances that a battery might leak under some atmospheric condition. There are a number of specific reasons why this might happen. 1 is a defect in the battery, or concrete damage to information technology. Another reason has to do with the fact that all alkaline batteries have a self-discharge rate, causing them to gradually weaken and die even if they are in a package on a shelf, or in a device that is not used. Leaving dead batteries inside a device tin can crusade battery leakage and resulting corrosion damage. Putting new batteries together with old batteries, and/or with batteries of a different type, can also crusade rapid discharge, pressure buildup, and leakage. And misuse of the batteries (e.thou., past attempting to recharge batteries not designed to be recharged) can besides crusade leakage that can damage or destroy the flashlight.

Besides staying with reputable brands of alkaline batteries, is there anything else I can do to minimize the battery-leak-damage risk?

Yes, just follow these unproblematic rules:

Never leave dead or weak batteries in a flashlight, as they are the ones most likely to leak.
It is good practice to supplant your entire set of batteries at least once a year, even if the batteries all the same seem to be performance unremarkably.
When your batteries become low (which you tin can generally tell by noticing that your flashlight is less vivid than it used to be, or goes from bright to dim shortly subsequently it is turned on), supercede the batteries – and exist sure to supervene upon the entire prepare at the same time, with freshly-dated batteries that are all of the aforementioned brand and the aforementioned blazon.
Stick to premium brands of alkaline batteries
Never mix one-time and new batteries together.
Never mix different brands or types of batteries together (e.yard., don't mix alkaline batteries with carbon-zinc or lithium batteries)
Never try to recharge batteries that are not designed to be recharged.
Advisedly inspect your batteries before inserting them into your flashlight, and make certain all batteries are inserted correctly (with the + and – terminals oriented every bit indicated for the device). Audit your batteries at least once a calendar month while they are in service.
Audit your batteries immediately afterward the flashlight has been dropped or otherwise has suffered a difficult impact.
Immediately remove from service any battery that is found to exist leaking or swelling, or that shows signs of damage to its casing or terminals – e.thousand., denting, crushing or puncture.
Remove from service whatever bombardment found to be past its marked expiration date.
When removing and replacing a damaged or date-expired bombardment, replace all other batteries in the aforementioned set at the same fourth dimension, fifty-fifty if they appear undamaged and are not appointment-expired. (Again, the idea is to never mix old and new batteries together.)
Importantly, when your flashlight is to be stored for a calendar month or longer, or when you otherwise wait to use it less than one time a month, you should remove the batteries and store them separately – not inside the flashlight.

Given the limits of alkaline-battery applied science, the unfortunate fact is that there's no completely foolproof fashion to foreclose corrosion damage from alkaline bombardment leakage. But if yous follow the uncomplicated rules above, you can minimize the possibility that batteries will leak inside your flashlight.

How can I tell if my alkaline batteries accept leaked and damaged my flashlight?

Visual signs of bombardment leakage and crusty deposits (corrosion) inside your flashlight are a sign of leakage and damage, and if the flashlight is non-functional, this corrosion harm is likely the cause.

It sometimes happens that batteries become stuck inside the barrel and are hard to remove. If this happens, it likely means that the batteries have leaked and accept swelled up, and if the flashlight is not-functional, corrosion damage from the leaking batteries is almost certainly the crusade.

It also sometimes happens that the tailcap becomes stuck on the flashlight and is hard to unscrew. When this happens (and in that location is no evidence of barrel burdensome or denting), the cause likely is that a battery leaked and produced corrosion that involved the tailcap threads, seizing of the tailcap onto the flashlight's butt.

In any of these situations, the likely cause is alkaline battery leak damage.

Is battery-leak damage covered by my warranty?

No. Battery burnout, bombardment leakage, and flashlight damage caused by battery leakage are all specifically excluded from your warranty. You may, yet, be able to get help from the battery manufacturer if a battery leak damages your flashlight. See the next FAQ below for details.

If my flashlight is damaged past a battery leak, what should I do?

Considering our warranty excludes bombardment-leak damage, yous should NOT take or transport the flashlight to Magazine Instrument's Warranty Service Department.

What you lot CAN practice is contact the battery manufacturer to encounter if it has a program to repair or replace your leak-damaged flashlight.

Every reputable element of group i battery manufacturer has some form of device damage policy under which you may exist eligible to have your flashlight repaired or replaced if it has been damaged by leakage of alkaline batteries that came from that manufacturer.

(NOTE: Information technology is good practice to write down and remember the brand proper noun of any batteries you put in the flashlight. If leak impairment does occur, information technology is sometimes difficult or impossible to become the batteries out of the barrel to see what make they are.)

Different battery makers may call their device harm policies by different names, and the exact terms may differ from one maker to another and may alter over fourth dimension. Some of the policies may have special requirements, so it may exist important to contact the bombardment manufacturer without filibuster if you discover battery leak damage. And exercise not discard the flashlight or the batteries earlier finding out whether the battery manufacturer requires you to submit them every bit proof of merits.

You should communicate with the battery manufacturer before yous send them the damaged flashlight, and should ostend exactly what their device impairment claim eligibility requirements and procedures are.

Information can typically be constitute on the bombardment manufacturer's website, and/or on its retail packaging for batteries, and/or via a customer-service phone number appearing on its website or retail package.

For your convenience we provide the following website links and contact numbers through which you tin can get more data concerning battery-leak-damage policies and procedures of diverse battery manufacturers.

Duracell® –

https://www.duracell.com/en-us/techlibrary/safety-data-sheets/

Support Team 1-800-551-2355

Analeptic® –

www.energizer.com/most-batteries/bombardment-leakage

Customer Service one-800-383-7323

Ray-O-Vac® –

https://www.rayovac.com/SearchResults.aspx?s=warranty%20and%20guarentee

Customer Service 1-800-891-6091 or 1-800-237-7000

Please sympathize that the battery manufacturers are companies separate and independent of Mag Instrument. Mag Instrument did non create, does non command, and cannot be responsible for the terms or operation of battery manufacturers' device harm policies and practices. The above bombardment manufacturer contact information, current as of tardily September 2022, is provided to you equally a courtesy but is, of course, subject area to modify by the battery manufacturer.

What Is ANSI?

Flashlight Performance Testing – The ANSI Standard

In 2009, the American National Standards Institute, in cooperation with the National Electrical Manufacturers Clan, published a standard called the ANSI/NEMA FL i-2009 Flashlight Basic Performance Standard. The ANSI Standard has go widely accepted in the portable lighting manufacture because it affords a practical way to make "apples-to-apples" comparisons among unlike flashlights.

Although the ANSI Standard is not mandatory, Mag Instrument has chosen to follow it. That is why, on our product packaging,in our product literature, and on the website, nosotros display certain flashlight performance data in the class of an "ANSI Strip," so called because information technology uses the officially-designated ANSI logos and reports data taken in the ANSI-prescribed style.

The ANSI Standard defines four basic performance categories, and prescribes official logos for displaying results. The following tabular array lists the categories, and for each one indicates the unit of measurement of measure, the official logo, and the basic significant of the category:

Light Output versus Beam Distance

Judging from questions and comments we receive, the distinction between Light Output and Beam Distance is a source of some confusion. It is important to sympathize that these two concepts – Light Output and Beam Distance –bargain with quite distinct characteristic which, surprisingly to many people, don't necessarily go manus in mitt. A flashlight can accept a very high Calorie-free Output (measured in lumens), and yet have a very short Axle Altitude (measured in meters). And the opposite tin as well be truthful: A flashlight can have a very minor output in lumens and however can be remarkably effective in lighting upwardly an object very far away.

Why is this possible? Considering Light Output is simply a raw measure of the rate at which a light source generates lite – i.e., how many photons, how much "luminous flux," the source generates per second. Information technology tells nothing virtually how well or poorly that light is gathered and directed. Beam Distance, on the other hand, is a measure of the maximum distance from which an optimally focused flashlight will bandage a useful amount of light on a target. The ANSI Standard finer defines a "useful level of light" by prescribing that the Beam Distance is the maximum distance at which the flashlight will produce ¼ lux of light. A quarter of a lux can roughly be described equally the light level provided past a full moon in an open up field on a articulate night. That's non as bright every bit day, but information technology is bright enough to see past – a good, standard, working definition of a "useful level of light."

Then while a flashlight'southward Light Output – its "lumen rating" – tells yous nothing at all almost how good or bad a job the flashlight does at forming a useful beam of light, the flashlight'southward "Beam Distance" rating is all about its ability to form low-cal into a useful beam and send information technology in a useful direction. "Axle Altitude" thus strongly correlates to a flashlight'south optical quality; whereas Calorie-free Output has nix any to do with beam-forming eyes. In fact, to become a high Light Output score, a flashlight would not even demand to have a reflector or lens, at all!

Optics Thing

Since the beginning, Mag Instrument has prided itself on its axle-forming optics — the quality of its precision-designed and precision-crafted reflectors, and the versatility of its spot-to-flood beam focusing mechanism. Loftier-quality eyes help a flashlight to direct lite in a useful style without excessive power consumption – something that the "brute force" approach of maximizing lumen output cannot exercise.

Optics and Run Fourth dimension

High-quality optics can also play a role in slowing bombardment consumption and prolonging Run Fourth dimension. As LED engineering science continues to advance, the number of watts of power consumed per lumen of light generated goes down; merely it is withal true to say that the more lumens you desire, the faster y'all volition consume battery power. So information technology is still true, and probably ever volition be truthful, that splendid beam-forming optics will enhance a flashlight's ability to deliver useful light while avoiding the need for enormous lumen output and correspondingly fast battery drain.

If I wanted to know the current depict and the wattage of a particular Mag® incandescent lamp (say, the LMXA301 Xenon lamp for the 3-cell Maglite® flashlight), how would I observe that information?

Each of our incandescent lamps was designed and developed with only 1 purpose in mind – to operate optimally in the particular flashlight for which the detail lamp is designated. We publish data describing how each lamp performs in its flashlight – for example, our website, catalog and bundle literature supply low-cal output, peak axle intensity, axle altitude and run time numbers for the 3-D-cell Maglite® flashlight running the lamp you mention. All such data are based on testing according to the ANSI/NEMA FL-1 Flashlight Basic Performance Standard (2009). Nosotros do not, however, exam for or publish electric current-describe or wattage figures for the lamp itself, as these are not ANSI performance categories.

Only every bit we do not publish any merits, we also do non guarantee any rating, as to the current describe or the wattage of the lamp you reference.

Y'all may become at least an estimate idea of how much current your particular specimen of the lamp draws when operating in its intended awarding, and an idea of the wattage and voltage drop, by putting it in the flashlight for which it was designed (a iii-Cell Maglite® flashlight, in the case of the LMXA301 Xenon lamp) with fresh batteries, illuminating the lamp, and using an ammeter to measure the current menstruum across the lamp terminals, and a voltmeter to mensurate the voltage, and and then doing a wattage calculation according to the formula

Voltage (in volts) times Current (in amperes) equals Power (in watts)

Thus, if the voltage drop is four.2 volts and the current flow is 720 milliamperes , the power output is 4.2 volts X 0.72 amps = three.024 watts. Y'all would, yet, need to look to the accuracy of your ain equipment and the correctness of your own technique. Mag Instrument is not in a position to warrant the accuracy or the typicality of whatever current-depict, voltage-driblet or wattage numbers you might obtain.

What if I wanted to know one of your lamps' wattage, voltage or current-draw ratings for purposes of designing a production that would use that lamp?

It is confronting Magazine Musical instrument policy to provide engineering advice to persons seeking to apply Mag Instrument parts or components to build non-Mag devices. And of course we do not warrant, endorse or recommend any such utilize or whatever such non-Magazine device.

Y'all tin, withal, obtain approximate wattage, current-depict and voltage-drop numbers for the lamp in its intended operating environs by following the procedure described in the answer adjacent to a higher place.

How do I retrofit my Maglite Flashlight with the new Mag-num Star 2 Bi-Pin Lamp?

Source: https://maglite.com/products/switch-repair-kit-mini-maglite-2-cell-aaa

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